Loose or corroded battery cable connections. Recovery Kit: 6. Required fields are marked *. Use supplied power cords and wire rope listed in manual only. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? However, that is not the case with this unit. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. It locks the wire in its place. After intensive testing and experiments, this device is designed with advanced technology. Limitations apply. Procedures not specifically explained in this manual must be performed only by a qualified technician. To use the wireless remote, switch ON the wireless receiver switch on the control box. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. It is too late to reverse the damage at this point, the wire rope must be discarded. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Insulate all exposed wiring and terminals after installation. Synthetic ropes are lighter and flexible than steel cables. I would like to get this other one working and install it on my trailer . To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Mike El Paso, TX, TLCA 8009. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. It halves the load on the winch through pulley action. No hardware to mount or connect the electrical components. The illustrations to the right show how a kink forms. I haven't been planning on getting a winch in the near future, but the price is intriguing. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. This occurs due to the wired solenoid that gradually heats as the current flows through it. However, using it to self-recover your vehicle or someone else's might require some practice and care. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Please familiarize yourself with the operation of your winch before using it. Do not lift items vertically or use for aircraft purposes. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Only winch with the winching vehicle s transmission in neutral. Apply 12 volts to coil terminals directly. Like the previous one, connect the black, red, and yellow cables with the winch. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Insert the Pendant connector into the Socket. Wired Remote: 5. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Keep this manual and the receipt in a safe and dry place for future reference. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Wear restrictive hair covering to contain long hair. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. Non-skid footwear is recommended. The wireless remote controller will act as a receiver for the wireless remote. Remote Control: 4. They are designed and branded by Harbor Freight as Badland ZXR winches. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Read this material before using this product. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Lubricate the wire rope occasionally with a light oil. Download Badland ZXR 12000 Truck/SUV Winch Manual. Do not continue use of the winch until the battery is completely run down. The Badland will be made in China using parts sourced horribly. This device is also built to withstand high amounts of water without the danger of any short-circuit. Wear heavy-duty, cut- and abrasion-resistant leather gloves. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. 120 volt Badland Winch. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. We hope these videos help inform your tool-buying decisions. Electrical electrical wiring is a potentially hazardous task if carried out improperly. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. A dead tree is not capable of withstanding that much weight and has weaker roots. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. then wait about a month or so for them to get in, they come all the way from Chinese town. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Here are the most searched Badland Winch Parts from the customers. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . We have other buying guides in the site. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Addresses practices not related to personal injury. As a result, it's safe. A moment of inattention while operating winches may result in serious personal injury. All connections must be tight and clean. The same thing happened to my replacement winch. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Have the winch serviced by a qualified repair person using only identical replacement parts. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Any help would be appreciated. Im looking for a replacement tension plate for my 2500# badlands winch. This makes it ideal for outdoor use, especially in humid and rainy climates. Connect the black cable from the batterys negative side to the winch. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Badland has invested a lot of thought into manufacturing this product. Im looking for a drum assembly for a Badland 2500 lb winch. Affiliate. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. This is a kinked wire rope that has been straightened out. Diagrams within this manual may not be drawn proportionally. But some consumers actually reported that it exceeded that weight. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Non-skid footwear is recommended. Test Electric Winch for proper operation. They are perfect Badland 2500 winch parts. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. What other Badland 2500 winch parts do you think are perfect? i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Handlebar Control Switch: 3. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. The red wire is connected from the solenoid box to the battery positive side. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Do you know where I can purchase one? Also, guard the cables between the solenoid and the winch from excessive heat. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Badland Zxr 12000 Winch Wiring Diagram Database. (2.2Nm). A simple plug and play-action provide ease of winching in and out with a push of a button. What is the Badland ZXR 12000 Lb Winch Best For? Let's see what makes it such a great product. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Retails for 350 dollars plus tax. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Stay alert, watch what you are doing and use common sense when operating. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. If you are looking at how to wire a badland 2500 pound winch? IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. And a note from the lawyers: Products should always be used in accordance with the owners manual. Save $250.00 by shopping at Harbor Freight. Don't get scammed by websites pretending to be Harbor Freight. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Press the remote ON switch until the blue light blinks. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Your email address will not be published. The remote control will auto shut down when not in use after two minutes. The items listed here are very good items. Where can I order\purchase these items? As you can see all the parts in the diagram below, you can understand the wiring well. All the mounting hardware is included. We may earn a small commission from affiliate links and paid advertisements. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Is the problem in the relay or in the motor. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. New Badland ZXR 12000 winch, never been out of the factory box. Mounting the Winch. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Prevent entanglement. Looking to purchase motor brushes and brush retainer springs for 1500 lb. One such feature is that it can pull or tow for a very long time without getting hot and burning out. If you are going to go cheap and Chinese consider running a Smittybilt winch. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Most badland winches come with a mounting plate for your winch.